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Mechanical Design Engineer
Mahindra & Mahindra Ltd.
Chennai, Tamil Nadu
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Date: 11-Feb-2022

Location: Chennai

Company: Mahindra & Mahindra Limited

Functional Competencies / Skills critical for the job

> Experience transitioning products from paper to production
> Strong understanding of engineering fundamentals and ability to apply them towards design and manufacturing process development
> Proficient in parametric CAD modelling, CATIA V5 experience is mandatory
> Proficient in PDM software specifically, Teamcenter
> Very good knowledge on Engineering Materials specifically, metals (aluminium, mild to ultra-high- strength steel). Knowledge of composite materials is plus
> Very good knowledge on metal stamping, casting, plastic injection moulding and joining technology
> Good knowledge of Design Quality Assurance (DQA) and its major elements such as Benchmarking, Design Concept Sheet (DCS), GD&T, DFMEA, DFMA, DFSS, DFS&R, DVP&R etc.
> Good knowledge of various surace coating methods
> Very good knowledge in problem/troubleshooting techniques (8D, FTA) experience and design process auditing capability
> Basic knowledge of Finite Element Analysis
> Good knowledge of Battery Electric Vehicle
> Very well versed with Industrial Standards both voluntary (SAE, ISO, IEC etc.) and mandatory standards (AIS, FMVSS, UN, VDA, GB etc.)
> Good knowledge of IATF16949/Quality Management Systems (ISO 9001:2015) and internal auditor as of plus
> Basic knowledge of E&E systems and its architecture, electronic components and its function, and electrical cable routing in CAD

Responsibilities & Key Deliverables

Responsible: Benchmarking, preparation of mechanical system and subsystems design concept prepartion and it's trade-off, mechanical design of Chassis System Parts/ systems like Steering, Brakes, Axles, Suspensions & Chassis Frame for a tyical BEV , e-3W. He should have good understanding of internal packaging, integration, detailed design (2D and 3D CAD) preparation by adhering to DQA (DCS, GD&T, DFMEA, DFMA, DFSS, DFS&R, DVP&R etc.), internal & external standards and customer requirements.

He/she will be working for the following four major areas,

1. 3Wheeler platform projects: Chassis, suspension, brakes, steering, Axles, etc.
2. Quadricycle Platform Projects: DAC complete
2. Special Projects : Mechanical Structural design for DAC based on the project scope

Key Deliverables:
> Preparation of concepts and detail parametric design (parts and assemblies) in CATIA V5 for Exterior and Interior parts with a special emphasis on the BIW parts for a typical BEV ; in a complex packaging environment from predevelopment to series development phase
> Evaluate, balance and trade-off the design concepts for the attributes such as DFA, DFS, cost, quality and time line
> Interface and DMU analysis, generate a report and seamless coordination with internal and external stakeholders to resolve packaging and integration challenges
> Preparation, review, control and monitor Design Quality Assurance (DQA) documents and its major elements such as Benchmarking, Design Concept Sheet (DCS), GD&T, DFMEA, DFMA, DFSS, DFS&R, DVP&R etc.

General Competencies

> Should be able to lead a team of three to four engineers on BIW Projects related to Interior & Exteriors for typical BEVs/ 3W/ Microcar,etc.
> Exceptional capacity for managing simultaneous activities, challenges, self-managed and committed to working in a fast-paced environment.
> Must have the ability to work quickly while maintaining a high level of craftsmanship and attention to detail
> The structured way of working, and good documentation skills
> Team work spirit, positive attitude and self-motivated
> Self-drive, result oriented and flexible
> Must be reliable, have good initiative, committed, and quality focused
> In order to support the mechanical design and integration team, the candidate needs also to be willing to quickly learn some of the areas in which he doesn’t have experience

General Requirements

> Exemplary verbal and written communication skills
> Strong skills in Microsoft Word, Excel, PowerPoint and Outlook

Experience

7+ Years

Industry Preferred

Automotive

Qualifications

BE/ME in Mechanical Engineering

Job Segment: Manufacturing Engineer, Engineer, Design Engineer, Mechanical Engineer, Electrical, Engineering
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