Organization Perspective: Direct and coordinate production activities to ensure that products are produced on time, in correct quantity and are of good quality.
Customer perspective: Ensures that customer needs are satisfied according to schedule and that customer is satisfied with the end product
Key Responsibilities / Accountability:
Follow machining instructions and guidelines (SOP) and ensure appropriate sequencing of machining of wheels to meet dimensional tolerances and accuracies as required by customers
Ensure proper SOPs and manufacturing processes are documented and available in the department and on each work station as applicable
Ensure proper workplace layout on each workstation facilitating easy and safe material handling loading and unloading system
Ensure proper data related to speed, feeds cutting tools is accessible on each machine as applicable
Ensure all required cutting tools specifications are documented, tooling are made available and provided proper space with ease of retrieval and traceability
Ensure availability of all required instruments and gauges for measurement of quality of the product on respective workstations
Initiate actions to improve productivity and quality through implementing improvements in operating parameters and cutting tool specifications (cutters, diamond dressers, diamond wheels, grinding wheels etc.)
All consumables (cutting tools) are tracked for its life, performance and cost to ensure the manufacturing cost are lowest (well within the budgets with continuous improvement)
Workmen are trained for minimum required preventive maintenance on daily basis to ensure efficient operation of equipment and machines
Ensure to process every wheel well within manufacturing lead time and strive to reduce manufacturing lead time
Ensure to track all reworks and initiate actions to eliminate rejections and rework caused due to improper finishing of wheels
Ensure efficient and effective dust collection system on all the machines by meeting and exceeding EHS norms as issued from time to time
Ensure all dust collector units are periodically checked for its efficiency
Initiate actions for enhancement of capacity or addition of equipment for de-bottlenecking and for efficiency improvement
Ensure multiskilling within the dept and between the departments to reduce the dependency on few individuals
Work allocation and effective utilization of resources aligned with requirements from PPC
Working towards WCM - EHS, 5S, Kaizen activities & continual improvement
Daily load planning and manpower planning and follow up
Achieve targeted MLT
Ensuring item coding and traceability of batch quantity, lot , pallets etc. on shop floor within the department for all items
Initiate actions to plan all consumables in his dept. and inform packing well in advance on finishing schedule.
B.E. / B.Tech. in Mechanical Engineering
4 7 years in manufacturing for BE, 7 9 years for Diploma + BE.
Strong knowledge of manufacturing technology.
Exposure to time studies, work measurement techniques
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